Nexus
Industries / Manufacturing & Industrials

Connect the systems that run your factory

Your factory already runs on specialized systems: ERP, MES, WMS, QMS and CMMS, each strong on its own. The operational gaps sit between them. Nexus is the governed integration and orchestration layer that connects those systems and builds shared context around every work order, without replacing any of them.

Three questions Nexus answers across your systems

Everything on this page supports three operational outcomes, each built on the same cross-system foundation.

Before it starts

Is the work order ready?

Bring together ERP demand, WMS material availability, QMS release status, MES production capacity and CMMS machine readiness before production begins.

While it runs

What is happening on the floor?

Connect production activity with material, equipment, maintenance, schedule and quality context, so operations sees constraints across systems instead of inside departmental silos.

When something changes

What is affected?

When quality, equipment or material issues appear, trace the affected work orders, WIP, lots, machines and inventory so teams can respond before the impact spreads.

Work-order readiness across every system

“Is work order 10482 ready?” is really several questions at once, and no single system has the whole answer. A Nexus report queries each system in one pass and composes the result.

WO-10482

READY
ERPReleased
MaterialAvailable
Material QCReleased
MachineAvailable
MaintenancePM due in 14 h
ToolingAvailable
ProductionReady

WO-10511

BLOCKED · QUALITY
ERPReleased
MaterialAvailable
Material QCHold
MachineAvailable

Instead of a single “Released” status, the supervisor sees the constraint that actually matters, and which system owns it.

Six gaps Nexus closes between manufacturing systems

Gap 1 · Connectivity

Reach the systems you have

Native adapters cover NetSuite, SQL Server, MySQL, PostgreSQL, QuickBooks Online and Monday.com, alongside Generic HTTP/REST and Generic JDBC connectors. If a system exposes a supported API or database, Nexus can bring it into the same governed layer. No purpose-built connector is required for every MES.

Gap 2 · Data language

Reconcile the vocabularies

ERP’s work_order, MES’s job and QMS’s production_order describe the same thing. UQL presents every source through one model (Bridge, Container, Collection, Field), and pipelines and workspace tables hold the crosswalks that map them.

Gap 3 · Visibility

Answer across sources

Cross-system reports query multiple bridges at once and join the results inside Nexus. Same-source logic is pushed down; cross-system results are combined. A single status field becomes a complete readiness picture.

Gap 4 · Timing

Live where it counts

Live-federate fast sources at view time. Synchronize slow, rate-limited or expensive sources into the Nexus workspace on a schedule. Two tiers, chosen per source.

Gap 5 · Workflow

Coordinate the response

Pipelines do more than read. They evaluate, apply business rules, query another system, and write back or escalate where the target interface allows, reducing the time from detection to response.

Gap 6 · Interface

A view for every role

Nexus Sites turn reports, bridges and pipelines into role-specific internal apps, hosted in your deployment and running under the signed-in user’s permissions.

A digital thread built on common business keys

Connecting systems is not enough on its own. A digital thread comes from defining common manufacturing business keys, and Nexus is where those crosswalks live.

Canonical conceptERPMESWMSQMSCMMS
Work OrderWO-10482JOB-10482WO-10482
PartItem 3829Part 3829SKU 3829Part 3829
Material LotLot A184Lot A184L-A184A184
MachineWC-04CNC-04CNC-04ASSET-992
OperationRouting 30OP-30Inspection-30
Anchored to each work order
  • Part and revision, routing operations
  • Material lots and WIP movements
  • Machines, assets and operators
  • Inspection results, NCRs and rework
  • Finished goods, cost and variance
Why it matters

Traceability without consolidation

Nexus pulls each record from the system that owns it and connects them through mappings, reports, pipelines and workspace tables. The work order becomes the spine of the model, and no system’s data moves into a new master.

Two ways to be live

You should not query a slow ERP or a rate-limited REST API every few seconds. Nexus supports a two-tier pattern, chosen per source and mixed freely.

Architecture A

Live federation

For systems that respond efficiently, Nexus queries them when a report or dashboard loads, so what you see reflects the connected systems at that moment. No separate reporting warehouse is required.

  • Which work orders are currently released
  • Which machines have maintenance conditions
  • Which orders are on quality hold
  • Which material lots are available
Architecture B

Synchronized operational workspace

For slower, expensive or rate-limited sources, a scheduled pipeline pulls and normalizes data into the Nexus Postgres workspace, and reports and dashboards query that local copy.

  • Recommended for slow or metered APIs
  • Normalizes source fields on the way in
  • Runs manual, scheduled or externally triggered
  • Keeps dashboards fast under load

Containing a quality problem across systems

Without a connected layer, a failed inspection moves between departments while the line keeps running. With Nexus, a QMS failure can be evaluated against MES, WMS and ERP to size the exposure right away, where those systems expose the required interfaces.

  1. What failed? Part 3829, characteristic OD-01.
  2. Which production order produced it? WO-10482.
  3. Which machine produced it? CNC-04.
  4. Is that order still running? Yes.
  5. How many units were made after the failed sample? 37.
  6. Where are they? WIP, staging location B14.
  7. Are other work orders using the same raw-material lot? WO-10485 and WO-10491.

The objective moves from reporting QC defects to reducing the time from detection to response.

One platform, a purpose-built view for every role

The same underlying systems, presented as the operational picture each role needs.

Production supervisor

Production Control Center

Orders running, orders awaiting machine, material shortages, quality holds, downtime, machine readiness and late orders.

Quality manager

Quality Containment Center

Failed inspections, active NCRs, WIP potentially affected, related material lots, machines associated with defects, orders still running and inventory requiring disposition.

Maintenance manager

Production Impact View

Machines down, PM due, production currently assigned, upcoming orders requiring the asset and estimated affected production.

Plant manager

Factory Operating View

Orders released, running and blocked, schedule attainment, scrap and rework, quality alerts and maintenance constraints.

Your factory data stays inside your Azure tenant

Nexus runs as a single-tenant application inside your own Azure subscription. The application, its operational Postgres database, Key Vault, storage and networking all live in your environment. The vendor-operated control plane has no access to your business data, connector secrets, queries, reports or pipeline definitions.

That changes the integration conversation from “send all of your ERP, quality, maintenance and production data to our SaaS” to “deploy the integration layer inside your existing Azure security boundary and connect your systems from there.”

Single-tenant in your Azure subscriptionMicrosoft Entra IDAzure Key Vault secretsGranular RBACNo vendor access to business data

Where Nexus sits in the stack

Nexus is strongest as the layer between enterprise and manufacturing applications, not as the system controlling the physical machine.

PLC / CNC / Sensors
SCADA / Machine interface
MES
Nexus, operational orchestration
connects
ERP · WMS · QMS · CMMS

Scope and boundaries

Ambitious positioning, precise claims. These boundaries come from the platform documentation.

Positioned for
  • Operational visibility
  • Cross-system synchronization
  • Work-order readiness
  • Quality containment
  • Production exception management
  • Maintenance-aware production planning
  • Traceability
  • Cross-system workflow orchestration
  • Management reporting
Out of scope

Not machine control. Nexus is not a PLC, SCADA or deterministic real-time control platform, and not a safety-critical machine-to-machine transaction bus. It sits one layer above control.

Reliability boundaries. Nexus provides a durable run queue, scheduling, monitoring, audit history, row-count constraints, write-approval workflows and exactly-once cron firing. It does not currently provide automatic run-level retries, a dead-letter queue, native durable step-level recovery, or end-to-end exactly-once execution; those are roadmap or non-guaranteed. Nexus should not be the sole safety-critical transaction bus between machines.

Nexus connects ERP, MES, WMS, QMS and CMMS through a governed integration and orchestration layer, giving teams a shared operational view of what is ready, what is running, what is blocked and what needs attention.

Integration note. Specific integrations depend on the interfaces exposed by each third-party product. Nexus may connect through a native adapter, supported database/JDBC connectivity, REST/GraphQL APIs or other supported interfaces. Read, write, discovery, event and latency capabilities vary by source and should be validated for each implementation.

See how the platform fits together

Explore the product architecture, or get Nexus running in your own Azure tenant.